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Fabrication

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Fabrication Overview

RCS presently has three fabrication facilities located in Texas and Louisiana. With over 40,000 square feet of dedicated space for this service, the priority of these shops aims to support the immediate needs of our field projects and to offer emergency response services to our clients.

RCS offers turnkey fabrication services for coded and non‐coded piping from carbon steel and all alloys, including monel, inconel, and super duplex materials. This capacity affords us the ability to produce up to 1,500 spools per month along with pipe components, heater and furnace tubes, skids, supports, small pressure pots, drums, nozzles, and specialty pieces.

RCS considers the importance of immediate, efficiently coordinated responses to unplanned and emergency work, and we place a great emphasis on getting those items made correctly and delivered on time. Our fabrication strategy is enhanced by utilizing external cut shops and process flows that allow for the maximization of shop floor space. These qualities in combination allow RCS to maintain better control of materials and deliver quality products.

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Integrated Services

RCS is the premier provider of turn-key solutions and offers the following services, plus more, as part of our integrated approach.

FCCU

Fluid catalytic cracking is an important step in producing gasoline in the refining process. Catalyst particles convert thick, long-chain hydrocarbons distilled from crude oil into more profitable, shorter-chain hydrocarbons like gasoline.
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SRU

The Sulfur Recovery Unit (SRU) is an extremely important unit for refineries or gas plants. Without it, there would be harsh adverse environmental consequences including severe acid rain, as well as lethal ground-level sulfur dioxide toxicity
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Fired Equipment

RCS offers our clients true turn-key solutions for all of their fired equipment needs. We have you covered whether you require refractory repair, burner replacement, a complete retube, or anything in between.
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Tanks & Terminals

A lot of midstream companies are mainly engaged in the transportation, storage and distribution of refined petroleum products and crude oil. These practices and facilities are often located in remote locations and servicing these locations can be challenging.
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Core Services

As a multi-tool option for our clients, we offer the following services individually or combined on demand.

Refractory

RCS offers a full spectrum of refractory services, and our API Certified supervisors can handle all your refractory needs from demolition of existing linings and surface preparation to installation of new refractory.
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Specialty Welding & Mechanical

You can count on RCS to provide true turn-key solutions for your heater, boiler, and furnace needs. Our experienced personnel, who hold “R,” “S,” and “U” stamps, can perform any necessary specialty mechanical work.
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Fireproofing

For over 12 years, RCS has been installing various types of fireproofing for our clients in the refining, petrochemical, and chemical industries. Fireproofing is an essential line of defense, helping to mitigate factors that would escalate a fire, such as structural failures or overheating pressure vessels.
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Fabrication

RCS presently has three fabrication facilities located in Texas and Louisiana. With over 40,000 square feet of dedicated space for this service, the priority of these shops aims to support the immediate needs of our field projects and to offer emergency response services to our clients.
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Coating & Linings

With over 12 years of experience, RCS has seen a wide range of projects and various protective coatings applications. We have a broad selection of vendors and products to choose from to help with our services.
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Insulation & Abatement

RCS operates a full-service insulation business with a great depth of experience throughout its organization. We also provide asbestos and lead abatements, corrosion under insulation (CUI) assessments, and create mitigation solutions to meet our customer’s individual needs.
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Other

Building on a solid foundation of proven methodologies, combined with perpetual drive for excellence, RCS is committed to continue safely executing turn-key solutions through value driven, integrated specialty services that set the benchmark for customer expectations.
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